HONBRO Soft Pack Power Battery Automatic Packaging Machine is a state-of-the-art solution tailored for the efficient and precise packaging of flexible packaging batteries. This advanced system encapsulates a comprehensive suite of functions designed to streamline production processes and elevate product quality to unprecedented levels.More
tion OverviewThe machine seamlessly integrates multiple operations into a single, automated workflow, including:
Aluminum-Plastic Film Unwinding & Preparation: Initiates the process by unwinding the aluminum-plastic film, ensuring a smooth and consistent supply for subsequent stages.
Dust Removal: Incorporates efficient dust removal mechanisms to maintain a clean working environment and protect battery integrity.
Slitting & Punching: Precisely slits and punches the film to form the battery shell, with servo-controlled depth adjustment for enhanced accuracy.
Shell Handling: Automatically cuts and transfers the shell to the turntable for further processing.
Folding & Cutting: Folds in half and precisely cuts the top edge, ensuring a neat and secure package.
Naked Cell Handling: Implements automatic feeding of naked battery cells, coupled with CCD detection and sorting for defect-free input.
Shaping, Positioning & Shell Insertion: Shapes and positions the cells before inserting them into the pre-formed shells.
Sealing Processes: Executes top, side, and corner sealing, with pole lug correction during the top sealing phase, to guarantee a hermetic and reliable package. Quality Control**: Integrates insulation testing, jet coding, code scanning, and NG sorting to ensure every battery meets quality standards.
Final Packaging & Output: Envelopes the batteries in protective packaging and feeds semi-finished products for further processing or shipping.
Technical Features
Material Roll Automatic Correction: Ensures continuous and accurate film feed, minimizing downtime and waste.
Aluminum Film Tension Control: Utilizes automatic float roller tension control for optimal film handling and packaging quality.
Driven Punching: Provides precise control over shell punching depth, accommodating various battery sizes and specifications.
Corner Packaging: Ensures the left and right corners of the battery are individually and securely packaged.
Advanced Sorting & Testing: Incorporates jet coding, code scanning, and automated sorting based on test results, enhancing overall quality control.
Pneumatic Shaft Placement: Ensures stable and accurate positioning of components during the packaging process.
Fine Cutting Technology: Achieves precise top and side sealing edges, promoting aesthetic appeal.
CCD Detection & Sorting: Implements high-resolution CCD cameras for incoming material inspection, eliminating defects early in the production line.
Pole Lug Correction: Automatically adjusts the position of the pre-packaged pole ears, ensuring proper sealing and functionality.
MES Integration: Enables seamless data connection with Manufacturing Execution Systems (MES), facilitating real-time monitoring and optimization of production processes.