HONBRO Automatic Ultrasonic Welding Machine for Soft Pack Power Battery is a state-of-the-art solution tailored for the efficient and precise welding of flexible packaging power battery lamination/winding cells. This innovative equipment encapsulates a comprehensive suite of functions, designed to streamline production processes and ensure unparalleled quality control.
Pre & Post-Welding Test: Ensures the integrity of each cell by conducting rigorous short circuit tests before and after welding, minimizing defects and enhancing safety.
Automatic Loading & Welding of Pole Ears: Automates the loading and welding of pole ears, reducing manual intervention and enhancing productivity.
Pole Ear Processing: Includes post-welding cutting, bending, and burring of pole ears, ensuring a seamless and professional finish.
Welding Surface Preparation: Applies protective adhesive to the welding surface, safeguarding against environmental factors and enhancing durability.- Automatic Sorting: Intelligently sorts products into OK/NG categories based on quality parameters, ensuring only the finest products proceed to the next stage.
Technical Features
Flexible Material Docking: Seamlessly integrates with various incoming material formats (pull belt, material frame, front equipment unloading) for enhanced versatility.
Hot Press Test: Optionally configured to automatically eliminate defective cells, maintaining high production standards.
Advanced Positioning Modes: Offers both mechanical and CCD-based positioning for precise cell alignment during key processes.
Pre-Welding Flexibility: Supports both sheet and coil material, with automatic fixed-length cutting and protection sheet welding, catering to diverse production needs.
Enhanced Welding Processes: Features positive/negative electrode identification and special dust removal, ensuring robust ultrasonic welding without virtual welds, shock powder, diaphragm damage, or hot insulation glue issues.
Pole Ear Position Accuracy: Optional CCD detection ensures precise pole ear positioning, maximizing welding accuracy.
Customizable Adhesive Application: apply various welding surface adhesives (flat, L-shaped, Z-shaped) as per customer specifications.
Pole Ear Bending & Dispensing: Offers customized pole ear bending and dispensing solutions, tailored to individual production requirements.
Continuous Operation: Allows for refueling of all auxiliary materials without halting production, ensuring uninterrupted workflow.
Flexible Unloading: Offers multiple unloading options (pull belt, material frame, rear equipment loading place) for seamless integration into existing production lines.
Intelligent Control System: Features design with automatic diagnosis and repair functions, minimizing downtime and maximizing efficiency.
MES Integration: Seamlessly connects project data with MES systems, facilitating real-time monitoring and management of production processes.
